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IND-PRD-000089 Active Procurement Line Division 01 • Water & Wastewater

Tilting Disc Check Valves with Hydraulic Dashpot Damper (DN200–DN1400, PN16 / PN25, EN 12334)

Engineering Metric & Operational Range:
⚡ DN200–DN1400, PN16 / PN25, EN 12334

📄 Executive Technical Summary

Indus Industrial Group supplies heavy-duty Tilting Disc Check Valves equipped with External Adjustable Counterweight and Controlled Hydraulic Oil Dashpot Damper across nominal diameters from DN200 to DN1400 in pressure classes PN16 and PN25 according to EN 12334 and AWWA C508 standards. Engineered specifically for large municipal water transmission pump stations, river intake booster complexes, and high-head raw water lines across Iraq, these valves feature an inclined seating face and an aerofoil-profile pivoted disc that pivots open with minimal head loss and closes softly without hydraulic water hammer slam.

Key Engineering Features & Performance

Inclined seat geometry (55°–70°) reducing disc travel distance and accelerating closure.
External hydraulic oil dashpot cylinder cushioning the final 10% of stroke to prevent slam.
Aerofoil disc profile minimizing flow turbulence and reducing pumping head losses.
Heavy ductile iron body (EN-GJS-500-7) compliant with EN 12334 and AWWA C508 standards.
Adjustable counterweight arm allowing precise site tuning of closing dynamics.
Nominal diameter range spanning DN200 to DN1400 in PN16 and PN25 pressure classes.

📋 Technical Datasheet Parameters

RFQ Pricing Model
Pricing Verification Commercial Quote on Demand (RFQ)
Governing Standards EN 12334 / AWWA C508 / BS EN 1074-3 / ISO 5208
Face-to-Face Standard EN 558-1 Series 14 (DIN 3202 F4) / Series 15 (F5)
Nominal Diameter Range DN200 to DN1400 (Large Transmission Sizes)
Pressure Classes PN16, PN25 (Bar)
Body & Disc Material Ductile Iron EN-GJS-500-7 (min 420 MPa tensile strength)
Seat Trim Stainless Steel AISI 316L Weld Overlay / Bronze Gunmetal Ring
Hydraulic Damper External Double-Acting Oil Dashpot Cylinder with Needle Valve Speed Control
Pivot Shaft High-Strength Stainless Steel AISI 420 / 431 / 316
Flange Standards EN 1092-2 / ISO 7005-2 (PN16 / PN25 Drilled)
Corrosion Protection Fusion-Bonded Epoxy (FBE ≥ 250 µm) WRAS Drinking Water Certified
Sector & Division Water & Wastewater (Div 01)
Parent Category Non-Return Check Valves

🏗 Infrastructure Applications & Project Deployments

High-head municipal water booster stations, river raw water intake pump discharge manifolds, thermal power plant main cooling water circuits, and major inter-city water transfer corridors across Baghdad, Erbil, Basra, Wasit, and Nineveh.

🔬 Authoritative Engineering Analysis

Tilting Disc Check Valves equipped with external adjustable counterweights and hydraulic oil dashpot dampening cylinders represent the premier non-return surge suppression technology for large-diameter municipal water transmission pump stations across Iraq. In high-head pumping facilities pumping water from the Tigris, Euphrates, or Zab rivers (e.g., pumping mains exceeding DN600 up to DN1400), sudden electrical power cuts cause violent reverse flow waves that slam standard check valves shut with immense mechanical force, cracking pipe bells and destroying expensive pump impellers. The tilting disc valve eliminates this risk through an aerofoil disc geometry pivoted around an eccentric pivot axis.

The valve seat is inclined at an angle of 55 to 70 degrees from the pipe axis, significantly reducing disc angular travel (only 40° to 50° travel compared to 80° for standard swing check valves). As forward flow decelerates, the aerofoil disc begins closing rapidly under the action of the external lever and counterweight. During the final 10% to 15% of the closing stroke, the external double-acting hydraulic oil dashpot cylinder engages, cushioning disc travel and allowing it to seat smoothly and silently against the metal-to-metal or resilient O-ring seat with zero mechanical shock.

Cast from high-tensile spheroidal graphite ductile iron (EN-GJS-500-7) with stainless steel pivot shafts (AISI 420/316) mounted on self-lubricating bronze bushings, the valve is coated with blue fusion-bonded epoxy (min 250 µm). Staged at our Erbil Heavy Plant Yard, Baghdad Central Depot, and Basra Port Hub, Indus supplies complete tilting disc check valve packages with full EN 10204 3.1 inspection certification.

Technical & Procurement FAQs

How does the hydraulic dashpot cylinder eliminate water hammer in Iraqi pump stations?

The external dashpot cylinder contains hydraulic oil with an adjustable needle valve. As the disc swings closed, it travels freely and quickly through the first 90% of travel. In the final 10%, the dashpot piston contacts the lever, forcing oil through the restricted needle valve to cushion the disc onto its seat without metal slam or hydraulic shockwaves.

Can the closing speed and dampening rate be adjusted on site?

Yes. Commissioning engineers can adjust both the position of the counterweight along the lever arm and the needle valve orifice on the hydraulic dashpot, allowing precise tuning to match the exact surge characteristics of the pipeline.

What is the mobilization lead time for large tilting disc check valves in Iraq?

Indus maintains standard transmission sizes (DN300 to DN800) in stock at our Erbil, Baghdad, and Basra staging yards for immediate dispatch, while large sizes up to DN1400 are scheduled with dedicated heavy logistics convoys.

Engineering Search Tags & Material Index:
# tilting disc check valve iraq # non slam check valve baghdad # hydraulic damper check valve erbil # large diameter check valve basra # awwa c508 tilting check valve # pump discharge check valve dn600 dn800 # indus tilting disc valves tender
B2B Corporate Procurement

Commercial Quotation Desk

Pricing: Commercial Quote on Demand (RFQ) Official factory pricing for verified projects & tenders.
Classification Hierarchy:
• Division: Water & Wastewater
• Category: Non-Return Check Valves
• Reference: IND-PRD-000089
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