Industrial heavy-diameter four-clamp hydraulic butt fusion welding machine certified for strategic water transmission lines, raw water river crossings, and heavy industrial intake pipelines across Iraq. Capable of welding heavy-wall PE100 and PE100-RC pipes from OD 315mm up to 800mm. Supplied by Indus Industrial Group as a complete, field-ready transportable package mounted on an all-terrain wheeled steel chassis with integrated crane lifting points. Features heavy-duty dual hydraulic cylinders generating over 55 kN of thrust, a high-torque electric planing facer with overhead crane hoist bracket, an ultra-uniform multi-zone cast heating plate, a high-capacity electro-hydraulic power pack with digital automated cycle timers, and a comprehensive concentric reduction insert set (315, 355, 400, 450, 500, 560, 630, 710, 800mm). Pre-commissioned and load-tested in Iraq for immediate project staging.
| Pricing Verification | Commercial Quote on Demand (RFQ) |
| Welding Diameter Range | OD 315mm to OD 800mm (Inserts: 315, 355, 400, 450, 500, 560, 630, 710, 800mm) |
| Supported Pipe Materials | HDPE (PE100, PE100-RC, PE80), PP, PVDF (All wall thickness classes) |
| Governing Standards | DVS 2207-1, ISO 21307, ASTM F2620, CE Machinery Directive |
| Maximum Hydraulic Pressure | 180 Bar (High-accuracy digital / analog instrumentation) |
| Heating Mirror Power | 12.0 kW (Multi-zone PID control up to 270°C with heat-loss insulation) |
| Electric Planing Facer Power | 3.0 kW (Chain-driven gearmotor with 4 reversible cutting blades) |
| Hydraulic Station Power | 3.0 kW (380V 3-Phase 50Hz, heavy industrial duty) |
| Total Power Requirement | 18.0 kW (Operates on standard 25 kVA job-site generator) |
| Maximum Clamping Force | 55.5 kN at rated hydraulic operating pressure |
| Logistics Staging Points | Erbil Heavy Equipment Staging, Baghdad Central Depot, Basra Hub |
| Sector & Division | Water & Wastewater (Div 01) |
| Parent Category | Hydraulic HDPE Butt Welders |
Inter-city water transmission trunk pipelines, oilfield raw water intake systems, desalination plant brine outfalls, industrial petrochemical cooling mains, and major municipal water supply corridors across Baghdad, Basra, Dhi Qar, and Kurdistan.
Large-diameter polyethylene pipelines spanning OD 315mm to 800mm represent the primary strategic conduits for inter-governorate water transmission, industrial petrochemical effluent, and mega agricultural networks in Iraq. Welding pipes of this magnitude requires massive clamping rigidity and exact hydraulic pressure distribution to overcome significant pipe drag resistance and wall ovality. Indus Industrial Group supplies the heavy-duty 800mm four-clamp hydraulic butt fusion welding system, engineered strictly to DVS 2207-1, ISO 21307, and international transmission pipeline standards. Its reinforced structural steel base frame incorporates heavy dual hydraulic puller cylinders producing over 55 kN of force, ensuring absolute alignment and uniform radial melt bead geometry along the entire circumferential weld joint.
The equipment package is designed for rugged desert pipeline right-of-way deployment. Mounted on heavy pneumatic off-road transport wheels with integrated crane rigging lugs, the chassis is easily towed along pipeline trenches. The high-capacity electric planing facer features an overhead crane suspension bracket, high-power gearmotor drive, and four reversible alloy steel knives that face massive 800mm pipe walls with microscopic squareness. The multi-zone digital heating mirror is insulated against heat loss, maintaining stable 220°C temperatures even in high desert winds, with a specialized crane-hoist release mechanism enabling rapid transition times well under the strict DVS maximum allowable changeover limit.
As Iraq’s premier industrial procurement partner, Indus Industrial Group ensures that contractors bidding on Ministry of Construction & Housing, Ministry of Water Resources, and Ministry of Oil tenders receive full operational backing. We maintain dedicated 800mm welding units staged in our Erbil, Baghdad, and Basra facilities for rapid dispatch. Packages include certified hydraulic calibration dossiers, comprehensive spare parts kits, heavy aluminum reduction inserts, and on-demand field deployment engineers to assist with first-joint validation on site.
The system is engineered with integrated overhead crane lifting brackets. Contractors utilize a small site mobile crane, side-boom tractor, or truck-mounted Hiab to smoothly hoist and lower the electric facer and heating plate into the machine frame in seconds.
The total connected electrical load is 18.0 kW at 380V / 50Hz (three-phase). Indus Industrial Group recommends deploying a standard 25 kVA to 30 kVA industrial diesel generator to ensure continuous power stability during high-pressure fusion cycles.
Yes. With over 55 kN of continuous hydraulic cylinder thrust, this unit easily delivers the high interfacial pressures (0.15 N/mm2 to 0.18 N/mm2) required by DVS 2207-1 for heavy-wall PN16, PN20, and PN25 pressure pipelines.
