Commercial mid-range four-clamp hydraulic butt fusion welding package certified by Indus Industrial Group for high-integrity water and wastewater trunk infrastructure across Iraq. Engineered to join large-diameter HDPE (PE100 / PE100-RC) and PP pressure piping from OD 160mm up to 450mm across standard SDR ratings (SDR 26 down to heavy-wall SDR 9). The complete package features a high-rigidity structural steel and cast alloy four-clamp basic chassis with third-clamp relocation capability for welding elbows and tees, a high-pressure electro-hydraulic power pack operating up to 160 bar with dual digital timing displays, an electric chain-driven planing facer, and an ultra-uniform PTFE heating mirror with dual thermocouple circuits. Complete with full reduction insert set (160, 180, 200, 225, 250, 280, 315, 355, 400, 450mm). Certified for ISO 21307 high-pressure and DVS 2207-1 parameters, stocked in Iraq for immediate project delivery.
| Pricing Verification | Commercial Quote on Demand (RFQ) |
| Welding Size Envelope | OD 160mm to OD 450mm (Inserts: 160, 180, 200, 225, 250, 280, 315, 355, 400, 450mm) |
| Pipe Compatibility | PE80, PE100, PE100-RC, PP, PVDF (All SDR ratings from SDR 26 to SDR 7.4) |
| Governing Standards | ISO 21307, DVS 2207-1, ASTM F2620, CE Certified |
| Max Hydraulic Pressure | 160 Bar (Precision oil-filled dual gauge) |
| Heating Mirror Power & Temp | 4.5 kW | Digital microprocessor control up to 270°C (+/-2°C uniformity) |
| Planing Tool Power | 1.5 kW (High-torque chain drive with reversible tool-steel blades) |
| Hydraulic Unit Power | 1.5 kW (380V 3-phase or 220V heavy single-phase options) |
| Total Electrical Requirement | 7.5 kW (Operates on standard 10 kVA job-site generator) |
| Clamping Cylinder Thrust | 25.8 kN at maximum operating pressure |
| Stock Availability | In-Stock at Erbil Heavy Equipment Depot, Baghdad Hub & Basra Node |
| Sector & Division | Water & Wastewater (Div 01) |
| Parent Category | Hydraulic HDPE Butt Welders |
Regional potable water transmission trunk mains, municipal wastewater pumping station outfalls, industrial petrochemical cooling lines, agricultural irrigation master headers, and river-crossing pipeline assemblies across Basra, Wasit, Baghdad, and Najaf.
For municipal trunk water networks, district sewerage force mains, and industrial cooling loops in Iraq, Indus Industrial Group provides the high-capacity 450mm hydraulic butt fusion welding system. Designed to handle severe mechanical clamping loads and high-viscosity thick-wall PE100 pipe facing, this machine complies fully with ISO 21307 (covering both low-pressure single/dual and high-pressure fusion protocols) and DVS 2207-1. The basic machine chassis utilizes oversized steel guide shafts and heavy-duty hydraulic cylinders capable of generating over 25 kN of continuous axial drag and fusion thrust, ensuring perfect circularization of ovalized pipes and defect-free melt bead formation across diameters 160mm through 450mm.
Field operability and mechanical durability under harsh Middle Eastern desert environments are central to this equipment's engineering. The hydraulic power pack is equipped with an integrated oil cooling heat exchanger and heavy-duty pressure accumulator, maintaining steady hydraulic clamping pressure during 45-minute cooling cycles without hydraulic fluid thermal breakdown under +55°C ambient desert sun. The electric planing facer is powered by a high-torque 1.5 kW motor with hardened gear reduction, featuring twin reversible ground tool-steel blades that cleanly plane thick-wall SDR 11 pipe ends to sub-millimeter flatness. The heating plate utilizes an embedded matrix of cast aluminum heating elements delivering absolute temperature uniformity (+/-2°C) across the entire 450mm mirror face.
Indus Industrial Group stands behind every infrastructure welder deployed in Iraq with unmatched in-country support. Available for immediate commercial pickup or crane-truck delivery from our Erbil, Baghdad, or Basra depots, each machine is accompanied by certified calibration test certificates, comprehensive operation manuals in English and Arabic, and a dedicated spare parts kit. Our factory-trained field service team provides on-site contractor commissioning, DVS-compliant operator certification, and 24/7 technical hotline support across all Iraqi governorates.
Yes. The fourth clamp can be easily detached and relocated, allowing the operator to clamp short-spigot fabricated fittings, 90° elbows, equal tees, and flanged stub ends directly onto the pipe line without requiring custom fitting jigs.
The total connected load is 7.5 kW. Indus Industrial Group recommends pairing this unit with a minimum 10 kVA to 12 kVA continuous-duty diesel generator to ensure stable voltage regulation during simultaneous heating and hydraulic motor operations.
Yes. Our certified welding engineers provide hands-on operator training covering DVS 2207-1 parameters, pipe alignment, bead inspection, and safety protocols at our staging yards or directly on the contractor job site, issuing formal certificates upon completion.
